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Course Information

Course Name
Turkish İmalat Mühendisliğinde Bilgisayar Benzeşimleri
English Comp.Simulations in Manufacturing Engineering
Course Code
IML 404E Credit Lecture
(hour/week)
Recitation
(hour/week)
Laboratory
(hour/week)
Semester 8
1 - - 2
Course Language English
Course Coordinator Canan Gamze Güleryüz Parasız
Course Objectives 1. To give the manufacturing engineering students theoretical and practical lab experience
2. To introduce the students well known computer software used for manufacturing process simulation and design
3. To provide the students with the knowledge and skills of design and application of manufacturing process simulations
4. To provide the students with the experience of teamwork and oral and written presentations.
Course Description Computer simulation activities will be performed on manufacturing processes (such as bulk forming, sheet metal forming and machining etc.) that require intensive die-mold investment and usage of simulation techniques in the industry. The forming process simulations conducted by the students will be compared with experimental results (if available) and their evaluations will be summarized in lab reports. The significance of computer aided engineering and manufacturing methods and die design will be demonstrated with design projects and CNC machining application in the machine shop.
Course Outcomes The students passing the course will be able to:
(Note: The letter(s) in parentheses addresses the relevant program outcome(s))
1. Know of finite element method as applied to metal forming processes
2. Make bulk metal forming analysis using 2-D FEM simulations
3. Have skills of evaluating the effects of friction, heat, heat transfer and deformation rate on bulk metal forming processes using computer simulations
4. Have knowledge and skills of sheet metal forming analysis using 3D FEM simulation
5. Knowledge and skills of evaluating the effects of geometry and anisotropy on sheet metal forming processes using 3D computer simulations.
6. Have CAD/CAM skills gained by designing a part and machining on a CNC lathe.
7. Have skills of presenting the design projects in technical report and oral forms.
8. Have teamwork skill and preparation of simulation projects.
Pre-requisite(s) Senior students only
Required Facilities Access to computer clusters, Simufact Forming and EZ-CAM programs to be run on the computer used during class
Other
Textbook Lab handouts will be uploaded on Ninova before each lab session.
Other References Students should also refer to papers and books about the manufacturing simulations they applied in labs to compare their results from library sources and use these resourses in their lab reports.
 
 
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