Course Information

Course Name	Turkish	Kaynaklı Tasarım ve İmalat
	English	Welded Design and Manufacturing
Course Code	MAK 4034	Credit	Lecture (hour/week)	Recitation (hour/week)	Laboratory (hour/week)
Semester	8	3	3	-	-
Course Language		Turkish
Course Coordinator		Murat Tosun Murat Vural
Course Objectives		* Explanation of design principles of welded structures according to different criteria * Explanation of residual stresses and distortion in welded structures and their preventions * Acknowledge of weld plans and their applications in different industrial areas * Explanation of proving and evaluation of the weld defects * Explanation of the quality in welded manufacturing and effecting parameters. Acknowledge of education and certification of welding personnel.
Course Description		-
Course Outcomes		* An ability to design and compute the welded structures according to different criteria * Knowledge of the efforts of removing the residual stresses and distortion in welded structures * An ability to prepare the weld plans * An ability to recognize, evaluate and remove the weld defects * An ability to recognize and control of the parameters related with the quality control in welded manufacturing * An ability to educate and select the welding and NDT personel
Pre-requisite(s)		-
Required Facilities		-
Other		1 Principles of the welded constructions, weld positions, joint types, weld types and technical drawing of welded structures. 2 Design criteria of the welded structures, design for materials, design for manufacturing, design for non-destructive tests, design for mechanization and automation. 3 Design for repair and maintenance, design for corrosion prevention, design for apposition, computing the welded structures. 4 Preparation of weld grooves, TS EN 29692, effect of groove types on quality and cost. 5 Residual stresses and distortion in welded structures, their reasons, mechanisms and removals. 6 Flame straightening, weld plan and weld sequence plan, some examples, heat treatments of weldments. 7 Weld and cutting defects and test methods, types of weld discontinuities. 8 Evaluation of weld discontinuities, TS EN 25817, selection criteria of evaluation groups. 9 Destructive and non-destructive tests. 10 Quality assurance in welded manufacturing, basic concepts, TS EN 729-pts. 11 Factors affecting the quality, education of welding personnel, welding engineer, welding technician, welding constructer, welding specialist, tasks and responsibilities of the welding personnel accord 12 Welding procedures and their importance in welded manufacturing; TS EN 288-pts., WPS, WPAR, welding procedure tests. 13 Welder training, TS EN 287-pts., education and certification of non-destructive personnel, TS EN 473, Discussion of term papers. (MIDTERM EXAM 2) 14 Visit to a welded manufacturing firm.
Textbook		-
Other References		-

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