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Course Information

Course Name
Turkish Yalın Üretim Sistemleri
English Lean Production Systems
Course Code
SED 316E Credit Lecture
(hour/week)
Recitation
(hour/week)
Laboratory
(hour/week)
Semester -
3 3 - -
Course Language English
Course Coordinator Şule Itır Satoğlu
Course Objectives Course Learning Outcomes: Students who achieve at this course will be able to 1.Distinguish value-added and non-value added activities (wastes) from each other. 2. Apply various techniques of waste elimination in a production system. 3. Sketch a value-stream-map of a system 4. Learn foundations of a Kanban system 5. Comprehend the link between production lead time and inventory costs. 6. Learn foundations of lean logistics practices.
Course Description Foundations of Lean/Just-in-Time (JIT) Production: Eliminating Muda, Mura, Muri
Industrial Housekeeping (5S), Visual Workplace & Set-up Analysis and Reduction;
Total Productive Maintenance (TPM)--Industry 4.0 & Lean production implementation methodology
Push, Pull (Kanban) and Hybrid Production Control Systems (Polca, Conwip); Kanban Videos; Lean Game
Types of Kanbans and Their Applications, Application Examples
Value Stream Mapping (VSM)- Current State & Future State VSM's
Production Smoothing, Mixed Model Assembly Line Scheduling, YAMAZUMI (Line balancing)
Lean Logistics & Supply Chains: Bullwhip effect, Supplier Milk-run Practices
In-Plant Parts Distribution: Kanban-based Milk-Run, Kitting, Sequencing
Kitting Applications for Parts Distribution
Course Outcomes
Pre-requisite(s)
Required Facilities
Other
Textbook
Other References
 
 
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